David Clark 12409G-83 Replacement Headband Assembly for Headsets
The David Clark 12409G-83 is an OEM replacement headband assembly designed to restore the fit, structure, and comfort of compatible David Clark aviation headsets. Ideal for headset refurbishment, it ensures continued performance and wearability in high-use environments.
OEM headband assembly for select David Clark aviation headsets
Restores original headset fit, comfort, and structural integrity
Durable design for long-term use in professional aviation settings
Maintains secure clamping pressure for consistent audio and noise attenuation
Perfect for replacing worn or damaged headbands without a full headset replacement
Easy to install — supports ongoing headset maintenance and service life
With regular headset use, headbands can become deformed, loose, or uncomfortable — affecting both fit and performance. The 12409G-83 replacement headband assembly brings back the original ergonomic support, ensuring your headset stays properly balanced and comfortable during extended flights or ground operations.
Whether you are a pilot, technician, or part of a ground support team, this headband assembly is a practical, cost-effective solution to extend the lifespan of your David Clark headset. Built to factory specifications, it delivers the same level of reliability and comfort as the original.
I normally wear an xl for 95% of my shirts. I ordered a 2XL in this just to be safe. STILL too small. Sizing is crazy. You can do better. Charge me for a correctly sized shirt, I don’t care! But don’t do this.
I’m NOT taking a pic.
