David Clark H8595 Headset Parts Guide & Illustrated Catalog

David Clark H8595 Headset Parts Guide & Illustrated Catalog

Written by: Pilots HQ Staff

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Time to read 6 min

Keep your H8595 flying strong with our complete breakdown of features, parts, and upgrade options.

The David Clark H8595 is a single-ear pro audio headset, specifically engineered for environments where clear communication is paramount. Its defining feature is the M-2H noise-canceling microphone, which ensures your voice is heard clearly even in high-noise settings. This makes it an excellent choice for pilots and professionals who require reliable audio performance.


With its lightweight design, the H8595 offers comfort during prolonged use, reducing fatigue on long flights or work shifts. The headset's ergonomic construction and adjustable components make it adaptable to various head sizes and shapes, ensuring a secure fit without compromising comfort.


This guide covers everything you need to know about the H8595, from its key features and specifications to detailed parts lists and maintenance tips. Whether you're looking to replace a worn component or upgrade your headset for enhanced comfort, we've got you covered with genuine David Clark parts available at Pilots HQ.

The H8595 is a single-ear pro audio headset designed for professional environments.

It features a noise-canceling M-2H microphone, ideal for clear communication.

The headset includes a lightweight design, enhancing comfort during extended use.

Parts like the earphone assembly and mic boom are easily replaceable.

The H8595 shares many components with other David Clark headsets, simplifying maintenance.

Pilots HQ offers genuine OEM parts for the H8595, ensuring compatibility and performance.

Why Pilots Love the David Clark H8595

  • Single-ear design allows for awareness of ambient sounds while maintaining clear communication.
  • M-2H noise-canceling microphone ensures clear transmission in noisy environments.
  • Lightweight construction reduces fatigue during long periods of use.
  • Adjustable headband and earphone assembly for a custom fit.
  • Shared components with other David Clark models simplify part replacement.
  • Durable materials withstand the rigors of professional use.
  • Compatible with a range of audio devices, enhancing versatility.
  • Trusted by professionals for reliable performance in critical situations.

Specs at a Glance

  • Model Number: H8595
  • Part Number: 19536P-23
  • Microphone: M-2H Dynamic, 150 OHM
  • Design: Single-ear, Pro Audio

Noise Attenuation


The H8595's noise attenuation is primarily achieved through its single-ear design and the use of a high-quality M-2H noise-canceling microphone. This design allows the user to maintain situational awareness while ensuring clear communication in noisy environments. The microphone's dynamic element effectively reduces background noise, making it ideal for professional applications where clarity is crucial.


Over time, the effectiveness of noise attenuation can be impacted by wear and tear on the microphone protector and earphone assembly. Regular inspection and replacement of these components, such as the Mic Protector (part number 40062G-06) and Earphone Assembly (part number 10376G-89), can help maintain optimal performance.

What's the difference between the David Clark H8595 and H8592?

The primary difference between the David Clark H8595 and the H8592 lies in their design and intended use. The H8595 is a single-ear headset, providing the user with the ability to hear ambient sounds while maintaining clear communication. This makes it suitable for environments where situational awareness is necessary.


On the other hand, the H8592 is designed as a full-ear coverage headset, offering more comprehensive noise isolation, which can be beneficial in extremely noisy environments. Both models share several components, such as the microphone and earphone assemblies, allowing for some interchangeability of parts.


Parts Compatibility

  • Both models use the M-2H microphone, making the Mic Protector (40062G-06) interchangeable.
  • The Earphone Assembly (10376G-89) is also compatible between the two models.

For pilots who need to switch between environments with varying noise levels, having both models can provide flexibility without the need for entirely separate sets of spare parts.

Illustrated Parts Catalog

David Clark H8595 Parts Diagram
David Clark

David Clark H8595 Parts List

  1. Undercut Gel Earseal (pair) — 40863G-02
  2. Filter (1 each) — 14096P-09
  3. Dome Filter (1 each) — 25629P-03
  4. Screw/Grommet Kit (4 pk) — 18900G-47
  5. Earphone Assembly — 10376G-89
  6. Headpad Restraint, Foam — 40266G-01
  7. Temple Pad Assy Kit — 18900G-37
  8. Headpad Assembly — 18900G-45
  9. Headband Spring — 15093P-03
  10. Filter (1 each) — 26475P-08
  11. Stirrup & Clamp Kit — 22378G-15
  12. Retaining Ring (10/pk) — 00009M-03
  13. Left Dome — 15253P-11
  14. Boom Attachment Kit — 12840G-19
  15. Mic Boom Assembly — 18740G-34
  16. Microphone M-2H (150 OHM) — 09168P-76
  17. Mic Protector — 40062G-06
  18. Comm Cord Kit — 40599G-66

H8595 Item # 1 - 12

H8595 Item # 13 - 24

Electrical Schematic

David Clark H8595 Electrical Schematic

Comfort Upgrades Worth Considering for Your David Clark H8595

Looking to make your David Clark H8595 even more comfortable? These two upgrades are customer favorites:

Double-Foam Head Pad Kit (40688G-36):


The Double-Foam Head Pad Kit offers enhanced comfort for long sessions by providing additional cushioning. This upgrade is particularly beneficial for users who wear their headset for extended periods, reducing pressure on the top of the head.


👉 Ideal for pilots and professionals who need to wear their headset for hours at a time.

Comfort-Gel Undercut Ear Seals (40863G-02):


Comfort-Gel Undercut Ear Seals provide a superior seal around the ear, enhancing noise isolation and comfort. These ear seals are designed to conform to the shape of your ear, providing a snug fit that reduces pressure points.


👉 A must-have for those seeking improved noise reduction and comfort.

Maintenance Tips for Your David Clark H8595

  • Regularly inspect the earphone assembly (part number 10376G-89) for signs of wear and replace if necessary to maintain audio clarity.
  • Check the mic protector (part number 40062G-06) for any damage that might affect microphone performance.
  • Ensure the headband spring (part number 15093P-03) maintains its tension for a secure fit.
  • Clean the headset regularly using a soft cloth to remove dust and debris.
  • Store the headset in a protective case when not in use to prevent accidental damage.

Keeping your H8595 in top condition ensures reliable performance and extends its lifespan.

Adapters and Connectivity Options for the David Clark H8595

Accessories to Enhance Your David Clark H8595 Experience

Genuine David Clark Parts, Fast Shipping

At Pilots HQ, we believe our job isn't finished when you buy a headset. We go further by offering:

  • Expert Education: Guides, blogs, and resources that explain how to care for and get the most from your David Clark H8595, including maintenance tips and parts breakdowns.
  • Maintenance Reminders: Helpful tips on when to replace ear seals, cords, and head pads to keep your H8595 comfortable, reliable, and ready for every flight.
  • Trusted Inventory: Only genuine David Clark headsets, adapters, and replacement parts — no imitations.
  • Fast, Reliable Shipping: Get what you need quickly, so your flying isn't delayed by missing parts.
  • Pilot-Focused Service: Our team understands aviation and is here to help you choose the right headset, adapter, or replacement component for your aircraft and mission.

👉 With Pilots HQ, you're not just buying products — you're investing in long-term comfort, clear communication, and confidence every time you fly.

David Clark Company Logo
David Clark Company

What should I do if the microphone on my H8595 isn't working?

Check the Mic Protector (part number 40062G-06) for damage. If intact, inspect the Mic Boom Assembly (part number 18740G-34).

How do I replace the earphone assembly on my H8595?

The Earphone Assembly (part number 10376G-89) can be replaced by unscrewing the old unit and installing the new one.

Can I use parts from the H8592 on my H8595?

Yes, components like the Mic Protector and Earphone Assembly are compatible between the H8592 and H8595.

Why is my H8595 headset not fitting securely?

Check the Headband Spring (part number 15093P-03) for tension. Replace if it has lost its elasticity.

What should I do if the audio is distorted in my H8595 headset?

Inspect the Comm Cord Kit (part number 40599G-66) for damage. Replace if necessary to restore clear audio.

How often should I replace the ear seals on my H8595?

Replace the Undercut Gel Earseals (part number 40863G-02) every 6-12 months or sooner if they show signs of wear.

Pilots HQ Team Photo
Pilots HQ LLC.

Pilots HQ Staff

At Pilots HQ, we’re more than just a store — we’re a crew of aviation enthusiasts and support staff dedicated to helping pilots and professionals get the gear and service they need. Our team shares insights, tips, and stories to keep you flying with confidence.