David Clark H8570 Headset Parts Guide & Illustrated Catalog

David Clark H8570 Headset Parts Guide & Illustrated Catalog

Written by: Pilots HQ Staff

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Time to read 7 min

Keep your H8570 flying strong with our complete breakdown of features, parts, and upgrade options.

The David Clark H8570 is a versatile headset designed for professional audio environments, offering exceptional noise-cancelling capabilities. Its defining feature is the Flex Boom Assembly (18740G-51), which allows for precise microphone positioning, ensuring clear communication even in high-noise settings. This makes it an ideal choice for pilots and audio professionals who require reliable performance in demanding conditions.


With its robust construction and high-quality components, the H8570 is built to withstand the rigors of frequent use. The M-2H microphone (09168P-76) is specifically engineered to deliver clear audio, making it a preferred choice for those who need to maintain effective communication in noisy environments. Its compatibility with various David Clark headsets means that many parts are interchangeable, providing flexibility and ease of maintenance.


This guide covers everything you need to know about maintaining and upgrading your H8570 headset. From detailed parts catalogs to noise attenuation specifications, we provide the information necessary to keep your headset performing at its best. Whether you're looking to replace worn components or explore comfort upgrades, this guide is your go-to resource.

The H8570 is designed for pro audio applications, offering noise-cancelling capabilities.

Features a Flex Boom Assembly (18740G-51) for precise microphone positioning.

The M-2H microphone (09168P-76) provides clear communication in noisy environments.

Compatible with various David Clark headsets, sharing many common parts.

Includes a comprehensive parts list sourced from the official David Clark IPC.

Why Pilots Love the David Clark H8570

  • Designed for professional audio use, offering top-tier noise cancellation.
  • Features a Flex Boom Assembly (18740G-51) for optimal microphone placement.
  • Equipped with the M-2H microphone (09168P-76) for clear communication.
  • Compatible with a wide range of David Clark headsets, enhancing parts availability.
  • Robust construction ensures durability in demanding environments.
  • Interchangeable parts with other models, simplifying maintenance.
  • Comprehensive parts list sourced directly from the official David Clark IPC.
  • Supported by Pilots HQ for genuine parts and fast shipping.

Specs at a Glance

  • Model Number: H8570
  • Part Number: 40649G-03
  • Microphone: M-2H Dynamic Microphone (150 OHM)
  • Design: Over-ear

Noise Attenuation


The H8570 utilizes passive noise attenuation techniques to achieve its noise-cancelling capabilities. The headset's design incorporates circumaural ear cups that create a sealed acoustic chamber around the ears. This design is complemented by the use of high-quality materials, such as the Undercut Gel Earseal (40863G-02), which provides a comfortable and effective seal to block out external noise.


Over time, the effectiveness of noise attenuation can degrade due to wear and tear on the ear seals. Compressed or damaged seals can break the acoustic seal, leading to increased noise levels. Regular inspection and replacement of the ear seals, listed as item 1 in the IPC, are essential to maintain optimal noise reduction performance.

What's the difference between the David Clark H8570 and H8532?

The David Clark H8570 and H8532 are both designed for professional audio applications, but they cater to slightly different needs. The H8570 features a Flex Boom Assembly (18740G-51) and an M-2H microphone (09168P-76), making it ideal for environments where precise microphone positioning and clear communication are critical. In contrast, the H8532 is a surround-the-ear headset with a dynamic microphone, offering a different fit and audio profile.


Parts Compatibility

  • Both models share common components like the Undercut Gel Earseal (40863G-02), ensuring easy access to replacement parts.
  • The Flex Boom Assembly (18740G-51) is unique to the H8570, providing enhanced microphone flexibility.

If you prioritize microphone flexibility and noise cancellation, the H8570 is the better choice. However, if you prefer a different fit and audio profile, consider the H8532.

Illustrated Parts Catalog

David Clark H8570 Parts Diagram
David Clark

David Clark H8570 Parts List

  1. Undercut Gel Earseal (pair) — 40863G-02
  2. Dome Filter (1 each) — 14096P-05
  3. Filter — 25629P-05
  4. Screw (10/pk) — 00023M-08
  5. Earphone Assembly — 10376G-89
  6. Filter — 11410P-02
  7. Dome, Drilled, Left — 15371P-05
  8. Attachment Assembly — 18157G-03
  9. Dome, Stamped, Right — 15371P-09
  10. Dome Stop — 15097P-01
  11. Retaining Ring (10/pk) — 00009M-03
  12. Boom Attachment Kit — 12840G-07
  13. Flex Boom Assembly — 18740G-51
  14. Microphone M-2H (150 OHM) — 09168P-76
  15. Mic Protector — 40062G-06
  16. Comm Cord Kit — 40599G-08
  17. Overhead Cord — 18741G-10

H8570 Item # 1 - 12

H8570 Item # 13 - 24

Electrical Schematic

David Clark H8570 Electrical Schematic

Comfort Upgrades Worth Considering for Your David Clark H8570

Looking to make your David Clark H8570 even more comfortable? These two upgrades are customer favorites:

Double-Foam Head Pad Kit (40688G-36):


This head pad kit enhances the comfort of your H8570, especially during long sessions. The double-foam design provides superior cushioning, reducing pressure on the head and improving overall wearability. It's a simple upgrade that can make a significant difference in your experience.


👉 Highly recommended for pilots who spend extended periods wearing their headset.

Comfort-Gel Undercut Ear Seals (40863G-02):


These ear seals are designed to provide a snug yet comfortable fit, enhancing the noise-cancelling capabilities of your H8570. The gel material conforms to the shape of your ears, ensuring a consistent seal and reducing fatigue during extended use.


👉 A must-have upgrade for those who prioritize comfort and noise isolation.

Maintenance Tips for Your David Clark H8570

  • Regularly inspect the Undercut Gel Earseal (40863G-02) for wear and replace as needed to maintain noise isolation.
  • Check the Flex Boom Assembly (18740G-51) for any signs of damage or looseness to ensure optimal microphone positioning.
  • Clean the Dome Filter (14096P-05) periodically to prevent dust accumulation that could affect audio quality.
  • Replace the Mic Protector (40062G-06) if it shows signs of wear to ensure clear communication.
  • Keep the Comm Cord Kit (40599G-08) free from kinks and damage to maintain reliable connectivity.

By following these maintenance tips, you can ensure your H8570 remains in top condition for years to come.

Adapters for Your David Clark H8570


Enhance the connectivity of your David Clark H8570 with these recommended adapters:

Accessories for Your David Clark H8570

Complement your David Clark H8570 with these essential accessories:

Genuine David Clark Parts, Fast Shipping

At Pilots HQ, we believe our job isn't finished when you buy a headset. We go further by offering:

  • Expert Education: Guides, blogs, and resources that explain how to care for and get the most from your David Clark H8570, including maintenance tips and parts breakdowns.
  • Maintenance Reminders: Helpful tips on when to replace ear seals, cords, and head pads to keep your H8570 comfortable, reliable, and ready for every flight.
  • Trusted Inventory: Only genuine David Clark headsets, adapters, and replacement parts — no imitations.
  • Fast, Reliable Shipping: Get what you need quickly, so your flying isn't delayed by missing parts.
  • Pilot-Focused Service: Our team understands aviation and is here to help you choose the right headset, adapter, or replacement component for your aircraft and mission.

👉 With Pilots HQ, you're not just buying products — you're investing in long-term comfort, clear communication, and confidence every time you fly.

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David Clark Company

What should I do if the microphone on my H8570 is not working properly?

Check the Flex Boom Assembly (item 13, part number 18740G-51) for any damage or loose connections. Ensure the microphone is securely attached.

How often should I replace the ear seals on my H8570?

Replace the Undercut Gel Earseal (item 1, part number 40863G-02) every 6-12 months or when they show signs of wear to maintain noise isolation.

Can I use parts from other David Clark models with my H8570?

Yes, many parts such as the ear seals and filters are compatible with other David Clark models, making replacements convenient.

What is the most common cause of audio distortion in the H8570?

Audio distortion is often caused by a clogged Dome Filter (item 2, part number 14096P-05). Clean or replace it regularly.

How can I improve the comfort of my H8570 for long flights?

Consider upgrading to the Double-Foam Head Pad Kit (part number 40688G-36) for enhanced comfort during extended use.

What should I do if the headset is not providing adequate noise cancellation?

Inspect the ear seals for wear and replace them if necessary. Also, ensure the headset is properly adjusted for a snug fit.

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Pilots HQ LLC.

Pilots HQ Staff

At Pilots HQ, we’re more than just a store — we’re a crew of aviation enthusiasts and support staff dedicated to helping pilots and professionals get the gear and service they need. Our team shares insights, tips, and stories to keep you flying with confidence.