David Clark H10-60H Headset Parts Guide & Illustrated Catalog

David Clark H10-60H Headset Parts Guide & Illustrated Catalog

Written by: Pilots HQ Staff

|

|

Time to read 7 min

Keep your H10-60H flying strong with our complete breakdown of features, parts, and upgrade options.

The David Clark H10-60H is a top-of-the-line helicopter headset designed to deliver exceptional audio clarity and comfort in demanding aviation environments. Its defining feature is the M-7A electret microphone, which provides superior noise-cancelling capabilities, ensuring clear communication even in the noisiest cockpits. This headset is a favorite among helicopter pilots who require reliable performance and durability.


Designed with a hybrid boom and cord assembly, the H10-60H offers enhanced flexibility and durability, making it ideal for frequent use in various helicopter models. The headset's robust construction and advanced noise attenuation features make it a preferred choice for professional pilots who demand the best in audio quality and comfort.


This guide covers everything you need to know about the H10-60H, from detailed specifications to maintenance tips and upgrade options. Whether you're looking to replace a worn part or enhance your headset's comfort, our comprehensive breakdown will help you keep your H10-60H in peak condition.

The H10-60H is a premium helicopter headset with a robust design and advanced noise attenuation features.

It features the M-7A electret microphone, known for its clear communication in noisy environments.

The headset is equipped with a hybrid boom and cord assembly, enhancing flexibility and durability.

Compatible with a wide range of helicopter audio systems, thanks to its U-174/U plug.

The H10-60H shares many parts with the H10-60, offering a broad parts catalog for maintenance.

Pilots can upgrade comfort with gel ear seals and a double-foam headpad, available from Pilots HQ.

Why Pilots Love the H10-60H

  • Exceptional noise-cancelling capabilities with the M-7A electret microphone, ensuring clear communication in noisy environments.
  • Hybrid boom and cord assembly provides flexibility and durability, ideal for frequent use.
  • Compatible with a wide range of helicopter audio systems thanks to its U-174/U plug.
  • Robust construction designed to withstand the rigors of helicopter operations.
  • Shares many parts with the H10-60, offering a broad parts catalog for maintenance and repairs.
  • Comfort upgrades available, including gel ear seals and a double-foam headpad, enhancing long-term wearability.
  • Trusted by professional pilots for its reliability and performance in demanding conditions.
  • Backed by David Clark's reputation for quality and innovation in aviation headsets.

Specs at a Glance

  • Model Number: H10-60H
  • Part Number: 40128G-03
  • Weight: 22 oz
  • Cord: Coiled, U-174/U plug
  • Microphone: M-7A Electret Noise-Cancelling
  • Design: Over-ear

Noise Attenuation


The H10-60H achieves its impressive noise attenuation through a combination of advanced materials and design. The headset features a circumaural design that fully encloses the ears, creating an effective barrier against external noise. The ear seals are made from high-quality foam that conforms to the shape of the head, ensuring a tight seal that blocks out ambient noise. This passive noise reduction is complemented by the M-7A electret microphone, which actively cancels out background noise during transmissions.


Over time, the effectiveness of the noise attenuation can degrade if the ear seals become compressed or damaged. Regular inspection and replacement of the ear seals, such as the Undercut Gel Earseal (pair, part number 40863G-02), listed as item 10 in the IPC, can help maintain optimal performance. If you notice an increase in ambient noise or discomfort, it may be time to replace these components.

What's the difference between the David Clark H10-60H and H10-60?

The primary difference between the David Clark H10-60H and the H10-60 lies in their intended use and connectivity. The H10-60H is specifically designed for helicopter use, featuring a U-174/U plug that is compatible with most helicopter audio systems. In contrast, the H10-60 is designed for general aviation use with dual GA plugs. Both models share many components, such as the headband spring and ear seals, making parts interchangeable and simplifying maintenance.


Parts Compatibility

  • Headband Spring — 15093P-01
  • Undercut Gel Earseal — 40863G-02
  • Hybrid Boom with Cord — 18740G-05

For pilots who frequently switch between helicopter and fixed-wing aircraft, the H10-60H offers the flexibility of helicopter-specific connectivity while maintaining the comfort and quality of the H10 series.

Illustrated Parts Catalog

David Clark H10-60H Parts Diagram
David Clark

David Clark H10-60H Parts List

  1. Volume Control — 09349P-43
  2. Volume Control Knob — 15109P-01
  3. Screw, Shoulder (10/pk) — 18900G-21
  4. Right Dome — 15140P-02
  5. Dome Filter (1 each) — 26475P-02
  6. Earphone Assembly — 10376G-20
  7. Screw (10/pk) — 13180P-06
  8. Dome Filter (1 each) — 25629P-03
  9. Filter (1 each) — 14096P-09
  10. Undercut Gel Earseal (pair) — 40863G-02
  11. Overhead Cord Kit — 22607G-06
  12. Headband Spring — 15093P-01
  13. Headpad Assembly — 18900G-45
  14. Stirrup & Clamp Kit — 22378G-10
  15. Left Dome — 15140P-01
  16. Boom Guide Kit (Detented) — 12840G-09
  17. Hybrid Boom with Cord — 18740G-05
  18. M-7A Electret Mic — 09168P-33
  19. Mic Protector w/ O-Ring — 40062G-02
  20. Comm Cord — 40133G-06
  21. Headpad Restraint, Foam — 40266G-01

H10-60H Item # 1 - 12

H10-60H Item # 13 - 24

Electrical Schematic

David Clark H10-60H Electrical Schematic

Comfort Upgrades Worth Considering for Your David Clark H10-60H

Looking to make your David Clark H10-60H even more comfortable? These two upgrades are customer favorites:

Double-Foam Head Pad Kit (40688G-36):


This head pad kit enhances comfort by providing additional cushioning, reducing pressure on the head during long flights. The double-foam design distributes weight evenly, preventing hotspots and discomfort.


👉 Ideal for pilots who spend extended hours in the cockpit.

Comfort-Gel Undercut Ear Seals (40863G-02):


These ear seals provide a superior seal around the ears, enhancing noise reduction and comfort. The gel material conforms to the shape of your head, ensuring a snug fit without pressure points.


👉 A must-have for pilots seeking maximum comfort and noise isolation.

Maintenance Tips for Your David Clark H10-60H

  • Regularly inspect the ear seals for wear and replace them with part number 40863G-02 if they show signs of compression or damage.
  • Check the headband spring (part number 15093P-01) for tension loss and replace if necessary to maintain a snug fit.
  • Ensure the comm cord (part number 40133G-06) is free from kinks and damage to prevent audio issues.
  • Clean the microphone and boom assembly regularly to prevent dust buildup, which can affect audio clarity.
  • Store the headset in a protective case when not in use to prevent accidental damage and prolong its lifespan.

By following these maintenance tips, you can ensure your H10-60H remains in excellent working condition for years to come.

Adapters and Connectivity Options for Your David Clark H10-60H

Accessories to Enhance Your David Clark H10-60H

Genuine David Clark Parts, Fast Shipping

At Pilots HQ, we believe our job isn't finished when you buy a headset. We go further by offering:

  • Expert Education: Guides, blogs, and resources that explain how to care for and get the most from your David Clark H10-60H, including maintenance tips and parts breakdowns.
  • Maintenance Reminders: Helpful tips on when to replace ear seals, cords, and head pads to keep your H10-60H comfortable, reliable, and ready for every flight.
  • Trusted Inventory: Only genuine David Clark headsets, adapters, and replacement parts — no imitations.
  • Fast, Reliable Shipping: Get what you need quickly, so your flying isn't delayed by missing parts.
  • Pilot-Focused Service: Our team understands aviation and is here to help you choose the right headset, adapter, or replacement component for your aircraft and mission.

👉 With Pilots HQ, you're not just buying products — you're investing in long-term comfort, clear communication, and confidence every time you fly.

David Clark Company Logo
David Clark Company

What is the main difference between the H10-60H and H10-60?

The H10-60H is designed for helicopter use with a U-174/U plug, while the H10-60 is for general aviation with dual GA plugs.

How can I improve the comfort of my H10-60H?

Consider upgrading to the Comfort-Gel Undercut Ear Seals (40863G-02) and the Double-Foam Head Pad Kit (40688G-36).

What should I do if my H10-60H microphone is not working?

Check the M-7A Electret Mic (09168P-33) and ensure the mic protector (40062G-02) is clean and undamaged.

How do I replace the ear seals on my H10-60H?

Remove the old ear seals and replace them with the Undercut Gel Earseal (pair, part number 40863G-02).

Can I use parts from the H10-60 on my H10-60H?

Yes, many parts such as the headband spring (15093P-01) and ear seals are interchangeable between the two models.

What common issues should I watch for with the H10-60H?

Look out for wear on the comm cord (40133G-06) and ensure the headband spring maintains tension for a proper fit.

Pilots HQ Team Photo
Pilots HQ LLC.

Pilots HQ Staff

At Pilots HQ, we’re more than just a store — we’re a crew of aviation enthusiasts and support staff dedicated to helping pilots and professionals get the gear and service they need. Our team shares insights, tips, and stories to keep you flying with confidence.