David Clark DC ONE-XH Headset Parts Guide & Illustrated Catalog

David Clark DC ONE-XH Headset Parts Guide & Illustrated Catalog

Written by: Pilots HQ Staff

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Time to read 7 min

Keep your DC ONE-XH flying strong with our complete breakdown of features, parts, and upgrade options.

The David Clark DC ONE-XH is a standout in the world of aviation headsets, particularly for helicopter pilots. Its defining feature is the hybrid ENC (Electronic Noise Cancellation) combined with Bluetooth connectivity, offering pilots a quieter cockpit experience while staying connected to their devices. This combination is crucial for reducing fatigue on long flights and ensuring clear communication.


Equipped with a U-174/U plug, the DC ONE-XH is compatible with most helicopter intercom systems, making it a versatile choice for pilots. The M-5B electret microphone, known for its noise-cancelling properties, ensures that your voice is heard clearly, even in the noisiest environments. This headset is designed to meet the demands of professional pilots who require reliability and performance.


In this guide, we'll cover everything you need to know about the DC ONE-XH, from its specifications and noise attenuation capabilities to maintenance tips and part replacements. Whether you're looking to upgrade your headset or ensure it's in top working condition, this guide provides the insights and resources you need.

The DC ONE-XH is a helicopter headset with hybrid ENC and Bluetooth capabilities.

Features a U-174/U plug, making it compatible with most helicopter intercom systems.

The M-5B electret microphone ensures clear communication in noisy environments.

Leatherette ear seals with memory foam provide exceptional comfort during long flights.

The control module includes a belt clip for easy access and adjustment.

All parts are sourced from the official David Clark IPC and verified against Pilots HQ's catalog.

Why Pilots Love the DC ONE-XH

  • Hybrid ENC technology significantly reduces ambient noise, enhancing focus and communication clarity.
  • Bluetooth connectivity allows seamless integration with personal devices for music or calls.
  • The M-5B electret microphone provides superior noise-cancelling performance, ensuring clear communication.
  • Leatherette ear seals with memory foam enhance comfort, reducing pressure during extended use.
  • U-174/U plug compatibility makes it suitable for most helicopter intercom systems.
  • Control module with belt clip offers convenient access and adjustment during flight.
  • Durable construction designed to withstand the rigors of helicopter operations.
  • Comprehensive parts catalog ensures easy maintenance and part replacement.

Specs at a Glance

  • Model Number: DC ONE-XH
  • Part Number: 19602P-70
  • Microphone: M-5B Electret
  • Design: Over-ear
  • Certification: FAA TSO-C139

Noise Attenuation (Hybrid ENC)


The DC ONE-XH utilizes a hybrid Electronic Noise Cancellation (ENC) system, which combines passive noise reduction with active noise cancellation technology. This system is designed to significantly reduce ambient noise, allowing pilots to focus on their flight tasks without the distraction of engine and rotor noise. The ENC system is powered by a rechargeable battery, ensuring consistent performance throughout your flight.


Over time, the effectiveness of noise attenuation can diminish due to wear on the ear seals and microphone protector. The ear seals (item 2, part number 15976P-07) should be replaced when they show signs of wear or hardening. Similarly, the microphone protector (item 4, part number 40062G-02) should be checked regularly to maintain optimal noise-cancelling performance.

What's the difference between the David Clark DC ONE-XH and DC ONE-XP?

The DC ONE-XH and DC ONE-XP are both part of David Clark's advanced aviation headset lineup, but they cater to different needs. The DC ONE-XH is specifically designed for helicopter use, featuring a U-174/U plug that is compatible with most helicopter intercom systems. In contrast, the DC ONE-XP is tailored for fixed-wing aircraft, offering a dual GA plug configuration.

Both models share the hybrid ENC and Bluetooth capabilities, providing excellent noise reduction and connectivity. However, the DC ONE-XH's design is optimized for the unique acoustic environment of helicopters, ensuring pilots receive the best possible audio experience.


Parts Compatibility

  • Microphone: Both models use the M-5B electret microphone, ensuring consistent communication quality.
  • Ear Seals: The leatherette ear seals (part number 15976P-07) are interchangeable between the two models.
  • Control Module: The control module and belt clip (part number 41068G-03) are specific to each model's plug configuration.

👉 For helicopter pilots, the DC ONE-XH is the preferred choice due to its plug compatibility and optimized design for rotorcraft environments.

Illustrated Parts Catalog

David Clark DC ONE-XH Parts Diagram
David Clark

DC ONE-XH Parts List

  1. Headpad15977P-04
  2. Earseal (pair)15976P-07
  3. Microphone M-5B09168P-85
  4. Mic Protector w/ O-Ring40062G-02
  5. Belt Clip41068G-03

DC ONE-XH Item # 1 - 5

DC ONE-XH Item # 13 - 24

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Electrical Schematic

David Clark DC ONE-XH Electrical Schematic

Comfort Upgrades Worth Considering for Your David Clark DC ONE-XH

Looking to make your David Clark DC ONE-XH even more comfortable? These two upgrades are customer favorites:

Double-Foam Head Pad Kit (40688G-36):


The double-foam head pad kit provides enhanced cushioning, reducing pressure on the top of your head during long flights. It's designed to fit perfectly with the DC ONE-XH, ensuring a snug and comfortable fit.


👉 Upgrade to this head pad for a noticeable improvement in comfort.

Comfort-Gel Undercut Ear Seals (40863G-02):


These gel ear seals provide a superior seal around your ears, enhancing noise reduction and comfort. The undercut design ensures a better fit, reducing pressure and improving wearability during extended use.


👉 Consider these ear seals for a quieter and more comfortable experience.

Maintenance Tips for Your DC ONE-XH

  • Regularly inspect the ear seals (part number 15976P-07) for wear and replace them if they become hard or cracked.
  • Check the microphone protector (part number 40062G-02) for any signs of damage or wear, as this can affect noise cancellation performance.
  • Ensure the control module's belt clip (part number 41068G-03) is securely attached to prevent accidental drops.
  • Keep the headset clean by wiping it down with a damp cloth, avoiding harsh chemicals that could damage the materials.
  • Store the headset in a protective case when not in use to prevent dust and debris from accumulating.

By following these maintenance tips, you can ensure your DC ONE-XH remains in optimal condition for years of reliable service.

Adapters for Your DC ONE-XH

The H10-13Y uses standard dual GA plugs — a PJ-068 for audio and a PJ-055 for the microphone — which are compatible with virtually all general aviation aircraft intercoms. However, as young pilots progress and fly different aircraft types, adapters become essential for connecting a GA-terminated headset to alternative intercom systems or Bluetooth devices.

  • GA to Helicopter Adapter (18253G-06): Converts the H10-13Y's dual GA plugs to a U-174/U helicopter connector, allowing use in rotorcraft environments — useful as a student pilot begins exploring different aircraft types.
  • Airbus Aviation Headset Adapter (PA-97): Enables connection to Airbus-style 6-pin LEMO connectors found in some commercial and advanced training aircraft.
  • GA to Bose Plug Adapter (PA-93B): Connects the H10-13Y to Bose-style single-plug intercom inputs, broadening compatibility across different panel configurations.

👉 A GA-terminated headset like the H10-13Y pairs with the right adapter to stay compatible across every aircraft a student pilot is likely to encounter.

Accessories for Your DC ONE-XH

Small accessories make a big difference in headset longevity and comfort.

Genuine David Clark Parts, Fast Shipping

At Pilots HQ, we believe our job isn't finished when you buy a headset. We go further by offering:

  • Expert Education: Guides, blogs, and resources that explain how to care for and get the most from your David Clark DC ONE-XH, including maintenance tips and parts breakdowns.
  • Maintenance Reminders: Helpful tips on when to replace ear seals, cords, and head pads to keep your DC ONE-XH comfortable, reliable, and ready for every flight.
  • Trusted Inventory: Only genuine David Clark headsets, adapters, and replacement parts — no imitations.
  • Fast, Reliable Shipping: Get what you need quickly, so your flying isn't delayed by missing parts.
  • Pilot-Focused Service: Our team understands aviation and is here to help you choose the right headset, adapter, or replacement component for your aircraft and mission.

👉 With Pilots HQ, you're not just buying products — you're investing in long-term comfort, clear communication, and confidence every time you fly.

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David Clark Company

How do I replace the ear seals on my DC ONE-XH?

To replace the ear seals, remove the old seals by gently pulling them away from the ear cups. Install the new leatherette ear seals (part number 15976P-07) by aligning them with the ear cups and pressing them into place.

What should I do if the ENC isn't working on my DC ONE-XH?

First, check the battery level in the control module. If the battery is low, recharge it. If the problem persists, inspect the microphone protector (part number 40062G-02) for damage, as this can affect ENC performance.

Can I use the DC ONE-XH with a fixed-wing aircraft?

The DC ONE-XH is optimized for helicopters with its U-174/U plug. For fixed-wing aircraft, consider the DC ONE-XP, which features a dual GA plug configuration.

How often should I replace the headpad on my DC ONE-XH?

Replace the headpad (part number 15977P-04) when it shows signs of wear or no longer provides adequate cushioning. Regular inspection will help maintain comfort.

What is the best way to clean my DC ONE-XH headset?

Use a damp cloth to wipe down the headset, avoiding harsh chemicals. For deeper cleaning, consider using Celeste Sani-Com towelettes for safe and effective sanitation.

Why is my DC ONE-XH not connecting via Bluetooth?

Ensure the Bluetooth function is activated on both the headset and your device. If connection issues persist, reset the Bluetooth settings on your device and try pairing again.

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Pilots HQ Staff

At Pilots HQ, we’re more than just a store — we’re a crew of aviation enthusiasts and support staff dedicated to helping pilots and professionals get the gear and service they need. Our team shares insights, tips, and stories to keep you flying with confidence.