David Clark DC ONE-X Headset Parts Guide & Illustrated Catalog

David Clark DC ONE-X Headset Parts Guide & Illustrated Catalog

Written by: Pilots HQ Staff

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Time to read 8 min

Keep your DC ONE-X flying strong with our complete breakdown of features, parts, and upgrade options.

The David Clark DC ONE-X headset stands out with its hybrid ENC technology and Bluetooth connectivity, providing pilots with an immersive audio experience while maintaining essential communication clarity. This model is engineered for comfort and performance, featuring plush ear seals and a lightweight design that reduces fatigue during long flights. The DC ONE-X is equipped with dual GA plugs, making it compatible with a wide range of general aviation aircraft without the need for additional adapters.


In practical cockpit terms, the DC ONE-X's hybrid ENC technology actively reduces ambient noise, allowing pilots to focus on critical audio cues and communications. The Bluetooth feature adds convenience, enabling wireless connectivity for personal devices, which is particularly useful for receiving audio alerts or enjoying entertainment during less demanding phases of flight.


This guide covers everything you need to know about maintaining and upgrading your DC ONE-X headset. From detailed parts lists to comfort upgrades and adapter options, we've got you covered. Whether you're looking to replace worn components or enhance your headset's functionality, this guide provides the insights and resources you need to keep your DC ONE-X performing at its best.

The DC ONE-X is a hybrid ENC aviation headset with Bluetooth connectivity, offering superior noise reduction and wireless features.

Dual GA plugs ensure compatibility with most general aviation aircraft without needing additional adapters.

The M-5B electret microphone provides clear communication in noisy environments, crucial for safety and efficiency.

The headset's lightweight design and plush ear seals enhance comfort during long flights.

Parts like the headpad and earseals are easily replaceable, ensuring longevity and performance.

Every part number in this guide is sourced directly from the official David Clark IPC and cross-referenced against the Pilots HQ catalog.

Why Pilots Love the DC ONE-X

  • Hybrid ENC technology offers superior noise reduction, crucial for maintaining focus and communication clarity in noisy cockpits.
  • Bluetooth connectivity allows for seamless integration with personal devices, enhancing convenience and functionality.
  • Lightweight design reduces pilot fatigue, making it ideal for long flights and extended use.
  • Dual GA plugs ensure compatibility with most general aviation aircraft, eliminating the need for additional adapters.
  • The M-5B electret microphone delivers clear, noise-cancelling communication, essential for safety and efficiency.
  • Plush ear seals and an adjustable headband enhance comfort, allowing for extended wear without discomfort.
  • Easy-to-replace parts like the headpad and earseals ensure the headset remains in top condition with minimal downtime.
  • Every part number in this guide is sourced directly from the official David Clark IPC and cross-referenced against the Pilots HQ catalog.

Specs at a Glance

  • Model Number: DC ONE-X
  • Part Number: 43102G-01
  • Weight: 12.3 oz (348 g)
  • Cord: Dual GA plugs
  • Microphone: M-5B electret
  • Passive Noise Reduction Rating (NRR): 30 dB
  • Design: Over-ear
  • Certification: FAA TSO-C139

Noise Attenuation (Hybrid ENC)


The DC ONE-X achieves its impressive noise reduction through a combination of passive and active methods. The passive noise reduction is provided by the circumaural ear cups, which create a sealed acoustic chamber around the ears. This design is complemented by the active ENC system, which uses microphones to detect ambient noise and generate anti-noise signals to cancel it out. This hybrid approach results in a significant reduction in cockpit noise, allowing pilots to focus on communication and navigation without distraction.


Over time, the effectiveness of the noise attenuation can be affected by the condition of the ear seals. Worn or damaged seals can compromise the acoustic seal, reducing the headset's ability to block external noise. If you notice a decrease in noise reduction, consider replacing the ear seals. The Leatherette Ear Seals with Memory Foam (part number 15976P-07) are a recommended replacement to maintain optimal performance.

What's the difference between the David Clark DC ONE-X and DC ONE-XP?

The primary difference between the DC ONE-X and the DC ONE-XP lies in their power sources and connectivity options. The DC ONE-X is powered by a battery module, while the DC ONE-XP is panel-powered, eliminating the need for batteries and offering a more streamlined setup. Both models feature Bluetooth connectivity, but the DC ONE-XP offers additional integration options for aircraft panels, making it a preferred choice for pilots who prioritize cockpit integration.


In terms of parts compatibility, many components are shared between the two models, including the headpad and ear seals. This means that pilots can easily find replacement parts for either model without worrying about compatibility issues. However, specific parts related to power supply and connectivity may differ, so it's essential to verify part numbers when ordering replacements.


Parts Compatibility

  • Headpad: Compatible across both models
  • Ear Seals: Compatible across both models
  • Power Supply: Battery module for DC ONE-X, panel power for DC ONE-XP
  • Connectivity: Bluetooth available on both, with enhanced panel integration on DC ONE-XP

For pilots deciding between these two models, consider your cockpit setup and whether you prefer battery power or panel integration. Both headsets offer excellent noise reduction and comfort, but the DC ONE-XP's panel power can be a significant advantage for those with compatible aircraft systems.

Illustrated Parts Catalog

David Clark DC ONE-X Parts Diagram
David Clark

DC ONE-X Parts List

  1. Headpad — 15977P-04
  2. Earseal (pair) — 15976P-07
  3. Microphone M-5B — 09168P-85
  4. Mic Protector w/ O-Ring — 40062G-02
  5. Belt Clip — 41068G-03

DC ONE-X Item # 1 - 5

Electrical Schematic

David Clark H10-13Y Electrical Schematic

Comfort Upgrades Worth Considering for Your David Clark DC ONE-X

Looking to make your David Clark DC ONE-X even more comfortable? These two upgrades are customer favorites:

Double-Foam Head Pad Kit (40688G-36):


This head pad kit provides enhanced comfort with its double-foam construction, reducing pressure on the head during long flights. It's a direct replacement, ensuring a perfect fit without any modifications.


👉 Ideal for pilots who spend extended hours in the cockpit and need maximum comfort.

Comfort-Gel Undercut Ear Seals (40863G-02):


These ear seals provide a superior acoustic seal, enhancing noise reduction and comfort. The gel material conforms to the shape of your head, ensuring a snug fit that minimizes pressure points.


👉 Perfect for pilots seeking improved noise isolation and comfort during long flights.

Maintenance Tips for Your DC ONE-X

  • Regularly inspect the ear seals (part number 15976P-07) for wear and replace them as needed to maintain optimal noise reduction.
  • Check the headpad (part number 15977P-04) for signs of wear and replace it to ensure comfort during long flights.
  • Keep the microphone and connectors clean to ensure clear communication and prevent connectivity issues.
  • Store the headset in a protective case when not in use to prevent damage and prolong its lifespan.
  • Periodically test the Bluetooth connectivity to ensure seamless integration with your devices.

Maintaining your DC ONE-X with these tips will ensure it remains reliable and comfortable for every flight.

Adapters for Your DC ONE-X

The H10-13Y uses standard dual GA plugs — a PJ-068 for audio and a PJ-055 for the microphone — which are compatible with virtually all general aviation aircraft intercoms. However, as young pilots progress and fly different aircraft types, adapters become essential for connecting a GA-terminated headset to alternative intercom systems or Bluetooth devices.

  • GA to Helicopter Adapter (18253G-06): Converts the H10-13Y's dual GA plugs to a U-174/U helicopter connector, allowing use in rotorcraft environments — useful as a student pilot begins exploring different aircraft types.
  • Airbus Aviation Headset Adapter (PA-97): Enables connection to Airbus-style 6-pin LEMO connectors found in some commercial and advanced training aircraft.
  • GA to Bose Plug Adapter (PA-93B): Connects the H10-13Y to Bose-style single-plug intercom inputs, broadening compatibility across different panel configurations.

👉 A GA-terminated headset like the H10-13Y pairs with the right adapter to stay compatible across every aircraft a student pilot is likely to encounter.

Accessories for Your DC ONE-X

Small accessories make a big difference in headset longevity and comfort.

Genuine David Clark Parts, Fast Shipping

At Pilots HQ, we believe our job isn't finished when you buy a headset. We go further by offering:

  • Expert Education: Guides, blogs, and resources that explain how to care for and get the most from your David Clark DC ONE-X, including maintenance tips and parts breakdowns.
  • Maintenance Reminders: Helpful tips on when to replace ear seals, cords, and head pads to keep your DC ONE-X comfortable, reliable, and ready for every flight.
  • Trusted Inventory: Only genuine David Clark headsets, adapters, and replacement parts — no imitations.
  • Fast, Reliable Shipping: Get what you need quickly, so your flying isn't delayed by missing parts.
  • Pilot-Focused Service: Our team understands aviation and is here to help you choose the right headset, adapter, or replacement component for your aircraft and mission.

👉 With Pilots HQ, you're not just buying products — you're investing in long-term comfort, clear communication, and confidence every time you fly.

David Clark Company Logo
David Clark Company

What should I do if my DC ONE-X headset feels less comfortable over time?

Check the headpad (part number 15977P-04) and ear seals (part number 15976P-07) for wear. Replacing these parts can restore comfort.

How can I improve the noise reduction of my DC ONE-X?

Ensure the ear seals are in good condition and properly seated. Worn seals can reduce noise attenuation effectiveness.

Is the DC ONE-X compatible with all aircraft?

The DC ONE-X is compatible with most general aviation aircraft due to its dual GA plugs. Check your aircraft's audio panel for compatibility.

What should I do if the Bluetooth connection is unstable?

Ensure your device's Bluetooth is updated and within range. If issues persist, try resetting the headset's Bluetooth settings.

How do I replace the microphone on my DC ONE-X?

The microphone (part number 09168P-85) can be replaced by following the instructions in the user manual or contacting Pilots HQ for guidance.

What is the most common failure mode for the DC ONE-X?

One common issue is reduced noise cancellation due to worn ear seals. Regularly inspect and replace them to maintain performance.

Pilots HQ Team Photo
Pilots HQ LLC.

Pilots HQ Staff

At Pilots HQ, we’re more than just a store — we’re a crew of aviation enthusiasts and support staff dedicated to helping pilots and professionals get the gear and service they need. Our team shares insights, tips, and stories to keep you flying with confidence.